U-slot aluminiumhögglansskärare

Zhongyeda's high-quality U-Slot Aluminum High-Gloss Cutter has extremely high hardness, wear resistance and chemical stability. It can maintain a sharp edge during high-speed cutting, effectively reduce tool wear, improve processing accuracy and surface quality, and is suitable for high-gloss cutting of aluminum alloy U-slots, which can achieve extremely low surface roughness.

Ultra-fine grain carbide tool: composed of fine carbide particles, with good strength, toughness and wear resistance. Compared with ordinary carbide tools, it can withstand higher cutting forces and cutting speeds, and can ensure the service life and processing efficiency of the tool when processing U-Slot Aluminum High-Gloss Cutter.

Structural design:

Special chip groove: usually adopts a unique U-shaped or spiral chip groove design. This design allows aluminum chips to be discharged quickly and smoothly during the cutting process, avoiding aluminum chips from accumulating in the groove, reducing aluminum chips from scratching the machined surface and secondary cutting, thereby improving surface quality, while also reducing cutting forces and cutting temperatures, protecting tools and workpieces.

Edge design: The edge is mirror-polished, with a surface roughness of Rz≤0.05μm, which can achieve high-precision, low-roughness cutting. And according to the processing requirements, a finishing blade may be designed. When cutting the U-shaped groove, the side and bottom of the groove are finished to make the surface of the U-shaped groove achieve a high-gloss effect.

Tool parameters

Diameter specifications: Common sizes range from Ф1mm to Ф20mm. For example, when processing small U-shaped grooves or thin-walled aluminum alloy parts, tools with Ф3mm to Ф6mm can be selected; for larger U-shaped grooves, tools with Ф10mm to Ф16mm can be selected.

Number of blades: Generally, there are single-edge, double-edge and three-edge. Single-edge tools are suitable for processing thin-walled parts or occasions with low cutting force requirements, which can reduce cutting vibration; double-edge and three-edge tools have higher cutting efficiency and can increase processing speed while ensuring processing quality.

Angle parameters: The rake angle is generally 12°~15°, the back angle is 8°~10°, and the helix angle is 30°~45°. Appropriate angle parameters can enable the tool to better cut into the aluminum alloy material during the cutting process, reduce cutting force and cutting heat, and improve cutting efficiency and processing quality.

Performance advantages

High-precision processing: It can achieve high-precision cutting, ensure the dimensional accuracy and shape accuracy of the U-shaped slot, and the processed U-shaped slot has small dimensional deviation and high surface flatness, which can meet the processing requirements of various precision parts.

High-gloss surface: The surface of the aluminum alloy U-shaped slot can achieve a mirror effect, with a surface roughness of Ra≤0.4μm, and even Ra≤0.2μm in some high-end applications, meeting the stringent requirements for surface quality in consumer electronics, optical devices and other fields.

High processing efficiency of U-Slot Aluminum High-Gloss Cutter: With its excellent material and design, it can be cut at a higher spindle speed and feed speed, which can effectively shorten the processing time and improve production efficiency.

Long service life: The high hardness and wear resistance of the tool make it wear slowly during the processing process, which can maintain good cutting performance, reduce the number of tool changes, and reduce processing costs.

Application areas

1. Consumer electronics: Commonly used in the processing of aluminum alloy U-shaped grooves in products such as mobile phone middle frames and tablet computer shells, providing high-brightness and high-precision surface effects for the product appearance.

2. Automobile manufacturing: It can be used for the processing of aluminum alloy U-shaped grooves such as automotive interior parts and engine parts to improve the surface quality and assembly accuracy of parts and improve the overall quality of the car.

3. Aerospace: It is also widely used in the processing of aluminum alloy precision parts in the aerospace field, such as aircraft wing structural parts, engine blades, etc., which can meet the requirements of aerospace parts for high precision and high reliability.